Modular Cleanrooms
As a manufacturer, we produce modular cleanrooms with advanced wall systems at three locations across the United States. These quick-to-replace prefabricated panels can be put together fast on-site, minimizing disruption to your operations.
From small laboratory setups to large production facilities, our cleanroom designs fit any space or use. Our top priority is contamination control, achieved through integrated HEPA or ULPA filtration, precise positive or negative pressure systems, and other specialized features.
The modular cleanrooms we offer are designed primarily for pharmaceutical and other industries where a sterile environment is crucial or required, as well as for meeting cGMP requirements across different applications. In these cases, modular hardwall cleanrooms are recommended to withstand tough operating conditions while meeting the strict sterility standards necessary to reduce microbial contamination.
Who Uses Modular Cleanrooms?
Modular cleanrooms are used in just about any industry where contamination control matters, and this can mean fields as different as healthcare and semiconductors.
The modular cleanrooms we offer are designed primarily for pharmaceutical and other industries where a sterile environment is crucial or required, as well as for meeting cGMP requirements across different applications. In these cases, modular hardwall cleanrooms are recommended for the tough conditions and sterility requirements needed to limit microbial contamination.
Our modular cleanroom systems are equally trusted in aerospace and microelectronics for their precision, and in hospitals and diagnostic laboratories for stringent contamination control. Modular wall systems also keep delicate components away from small particles and electro-static discharge (ESD), while providing environments that can accommodate electronic product development, R&D testing, and manufacturing facilities.
Hardwall modular cleanrooms are also vital in highly regulated sectors such as USP 797 compounding pharmacies. In fact, prefabricated systems have become a mainstay in these environments.
Modular Cleanrooms for Compliance
All our modular cleanrooms are made to meet ISO 14644 standards (especially class 5 through 8), and can be certified shortly after installation. They can also be designed to reach FDA, cGMP, USP, and other guidelines, with full documentation available for audits or certifications.
As an aside, after construction is complete, the pre-engineered design of our prefabricated cleanrooms reduces commissioning times, allowing faster validation and certification to these standards.
To meet and maintain the toughest requirements, our modular cleanrooms can be built with hard walls. They can also be customized to meet the very latest in cGMP and other fast-evolving guidelines, as well as be made to accommodate clean-in-place (CIP) systems, to name only a few of the many ways in which they can be specialized for compliance purposes. What’s more, because of their modular design, revalidation of installations is much simpler, making future expansion or mass production capacity possible.
Modular Cleanroom Installation
Our modular cleanrooms are easy to install and require no special tools. Panels are snapped together securely, and the rest of the installation process is straightforward.
What’s more, since our modular cleanrooms have integrated HVAC systems and filtration, it means they are delivered in a near-ready state. From that point, you only need to test airflow and particulate counts.
Post-Installation Service Options
After installation, we can add around-the-clock environmental monitoring systems, provided by one of our partners.
Our prefab cleanroom systems are backed by warranties for up to 10 years, and components not manufactured by us are covered by their respective manufacturers.
If you need to relocate in the future, our services make the process simple, and even complicated modifications are still amenable to modular design.
Why Choose Our Proven Modular Cleanrooms Solution?
Our company enjoys an incredible reputation because we work closely with trusted partners to ensure modules are produced at the highest standards and that parts for upgrades can be quickly delivered.
Hardwall cleanrooms and prefabricated units benefit from full in-house engineering support as well as training resources and consultations. Rapid service shortens plant downtime, so you can rely on our cleanroom solutions to keep your operations running smoothly.
Join us for a better cleanroom experience with results you can count on. Choose a partner in cleanroom technology who is fully committed to your success.
Less Downtime
Choosing modular cleanrooms means less downtime for your facility. Standard construction, by contrast, can drag on for months with endless subcontractors rolling in and out of your location. With prefabricated cleanrooms, however, your space can be assembled in as little as four weeks. What’s more, since the units are modular, there are fewer on-site errors during commissioning, and final deployment time is reduced by 50% compared to traditional construction in most cases.
Cost Savings
You’ll see savings in labor and overhead costs during setup. These gains in efficiency mean not only lower total costs but also the recovery of dozens of workdays that would normally be lost.
Scalability & Flexibility
Modular cleanroom designs can be reconfigured any time you want to expand. This means you can change or add panels easily without having to start over from scratch, which would otherwise involve incurring large expenses repeatedly. As a result, modular cleanrooms are often used in fast-growing or dynamic industries.
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FAQs About Modular Cleanrooms
What is a modular cleanroom?
A modular cleanroom is a prefabricated structure made with solid wall panels, designed to maintain a controlled environment by limiting airborne contaminants. These rooms are commonly used in labs, manufacturing, and research.
What are the benefits of modular cleanrooms vs. traditional cleanrooms?
Modular cleanrooms install faster, are more cost-effective, require fewer permits, and can be expanded, relocated, or upgraded more easily than traditionally built cleanrooms.
What ISO classes are available with Allied Cleanrooms’ systems?
Allied Cleanrooms offers modular cleanrooms that meet ISO 5 to ISO 8 standards, depending on your application requirements.
Can modular cleanrooms be customized for my process or industry?
Yes. Modular cleanrooms can be customized with different sizes, air handling systems, filtration levels, lighting, pass-throughs, and gowning areas to meet specific industry needs.
How quickly can a modular cleanroom be installed?
Because components are prefabricated, installation can typically be completed within days or weeks—much faster than traditional construction.